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Office Number
858-485-1622

NAUTILUS Liquid Load Bank System

Technical Specifications

Simplex Nautilus-250-480 Liquid, Portable Load Bank System
Designed for portable indoor use

Operational Ratings & Limitations

Capacity 250 kW @ 1.0 power factor; 301A
Voltage 480V AC, 3-phase, 3-wire
Frequency 60 Hz
Load Steps Infinite resolution; 0-25-25-50-50-50-50 kW
Duty Cycle Continuous
Ambient Temperature 125°F
Control Power External 120/240V single-phase, 15A service

Cooling Requirements

Coolant PG25
Nominal Rise 12.5°F
Flow Rate 125 GPM @ 12.5°F rise
Formulas kW = GPM × ΔT × 0.16
GPM = kW ÷ (ΔT × 0.16)
ΔT = kW ÷ (GPM × 0.16)
Operating Pressure 75 PSI
Test Pressure 225 PSI
Water Connections 2” inlet/outlet, quick-disconnect dry-break

Load Bank Enclosure

Type 1 indoor freestanding enclosure. Welded, powder-coated steel frame with front and rear hinged doors, bolt-on top panel, forklift channels, lifting eyes, casters, and hand-moving handles. Rear water connections and front cam-lock cable panel.

All wetted components are 304 or 316 stainless steel, including load elements, piping, sensors, and valves.

Principal Systems & Components

  • Load Cells: Heavy-gauge 304L / 316L stainless steel housings
  • Load Elements: Immersion-type, stainless steel sheathed, screw-plug mounted
  • Load Control: Branch circuit contactors, 50 kW per branch
  • Circuit Protection: Fused branch circuits, 200 kAIC
  • Power Wiring: 150°C rated, color-coded and numbered
  • Control Wiring: 105°C rated, color-coded and numbered
  • Power Connection: Cam-lock panel, 400A per phase + ground
  • Control Power Connection: 120/240V single-phase inlet

System Protection & Monitoring

  • High water temperature shutdown
  • Low coolant flow detection
  • High cell pressure monitoring
  • Sensor-based alarm and lockout systems

Load Bank Control

PLC-based digital load control using Automation Direct BRX platform. Local touchscreen controller with network capability for multi-unit operation. Programmable for manual or basic automatic testing.